A Constraint programming-based genetic algorithm for capacity output optimization

Kate Ean Nee Goh, Jeng Feng Chin, Wei Ping Loh, Melissa Chea-Ling Tan

Abstract


Purpose: The manuscript presents an investigation into a constraint programming-based genetic algorithm for capacity output optimization in a back-end semiconductor manufacturing company.

Design/methodology/approach: In the first stage, constraint programming defining the relationships between variables was formulated into the objective function. A genetic algorithm model was created in the second stage to optimize capacity output. Three demand scenarios were applied to test the robustness of the proposed algorithm.

Findings: CPGA improved both the machine utilization and capacity output once the minimum requirements of a demand scenario were fulfilled. Capacity outputs of the three scenarios were improved by 157%, 7%, and 69%, respectively.

Research limitations/implications: The work relates to aggregate planning of machine capacity in a single case study. The constraints and constructed scenarios were therefore industry-specific.

Practical implications: Capacity planning in a semiconductor manufacturing facility need to consider multiple mutually influenced constraints in resource availability, process flow and product demand. The findings prove that CPGA is a practical and an efficient alternative to optimize the capacity output and to allow the company to review its capacity with quick feedback.

Originality/value: The work integrates two contemporary computational methods for a real industry application conventionally reliant on human judgement.


Keywords


constraint programming, genetic algorithm, semiconductor capacity management, production planning

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DOI: http://dx.doi.org/10.3926/jiem.1070


Licencia de Creative Commons 

This work is licensed under a Creative Commons Attribution 4.0 International License

Journal of Industrial Engineering and Management, 2008-2017

Online ISSN: 2013-0953; Print ISSN: 2013-8423; Online DL: B-28744-2008

Publisher: OmniaScience